| File Reference : | COSHH Assessment Welding Wire |
| Date File Updated | 01-04-26 |
| File Format | MS Word |
| No. of files | 1 |
| Category | COSHH Assessments | Tags: ISO 45001, BS EN-1090 |
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This example COSHH risk assessment has been prepared using the
F-HS5 COSHH Assessment form template which has been designed to record and manage the risks associated with substances hazardous to health and includes:
- Substance details
- Physical description
- Health effects and first aid
- Workplace exposure limits (WELs)
- CLP hazard classification — visual hazard icons
- Risk rating
- Control measures
- PPE required — visual PPE icons
- Environmental considerations
The file is supplied in fully editable MS Word format and can be easily customised and saved to Google Docs format if required. The document uses pre-defined style formatting throughout with styles to match the risk-ratings. All text is in Calibri font for improved readability.
The following document labelling is included in the footer:
- Form number and title
- Information-classification
- Version
- Page number / total pages
Download this form template with your company name and logo already added!
Document Preparation is included with the alphaZ subscription.
This file is included in the alphaZ subscription.
COSHH Assessment — Welding Wire (Carbon/Manganese Steel — Welding Fumes)
This pre-completed COSHH assessment covers carbon/manganese steel welding wire and the welding fumes generated during MIG, MAG and flux-cored arc welding operations.
What Does This COSHH Assessment Cover?
The assessment is fully completed and ready to use, covering all sections required for a complete hazardous substance risk assessment:
- Substance identification — trade name, chemical name (carbon/manganese steel wire; fume contains iron oxides, manganese oxides), SDS reference and physical state
- Health effects and first aid — inhalation, ingestion, skin contact and eye contact, with specific first aid for each route
- Carcinogen classification — welding fume is classified as a Group 1 carcinogen causing lung cancer; manganese in fume also causes neurological damage; LEV is mandatory
- Workplace exposure limits — welding fume TWA 1 mg/m³ and manganese TWA 0.2 mg/m³, from workplace exposure limits guidance
- CLP hazard classification — Irritant and Long-term health hazard pictograms
- PPE requirements — including LEV as primary control, welding shield, P3 respirator where LEV insufficient, and heat-resistant gloves
- Emergency procedures — fire and UV radiation precautions specific to welding operations
Who Is This COSHH Assessment For?
This assessment is suitable for any workplace where steel welding is carried out, including:
- Fabrication and structural steelwork workshops
- Automotive and vehicle body repair
- Shipbuilding and offshore fabrication
- Construction and site welding operations
- General engineering and maintenance welding
COSHH Compliance
This document provides ready-to-use evidence of COSHH compliance and supports occupational health and safety management. The assessment is based on the F-HS5 COSHH Assessment template, is fully editable in Microsoft Word, and can be customised with your company details, site-specific information and review dates.
